FC-2300

Product Advantage

FC-2300 Ultrasonic Label Sensor: Core Advantages for High-Precision Detection

1. Universal Material Compatibility & High-Precision Ultrasonic Detection

The FC-2300 utilizes advanced ultrasonic digital signal processing technology to deliver highly accurate detection across a wide range of challenging materials. Unlike traditional optical sensors that often struggle with reflective surfaces, this ultrasonic principle is completely unaffected by color variations, surface reflections, or metallic environments. This makes it exceptionally reliable for detecting metal-containing tags, such as RFID and anti-counterfeiting labels. Furthermore, it offers excellent compatibility with transparent films (PET), matte paper, and colored labels. With a supported detection thickness range of 0.05-2mm and an impressive accuracy of ±0.2mm, this sensor ensures consistent performance. For procurement managers and production engineers, this versatility means a single sensor model can be standardized across multiple packaging lines, significantly reducing inventory complexity and minimizing the risk of selection errors.

2. Industrial-Grade Durability and Reliable Operation in Extreme Environments

Designed for long-term stability in demanding industrial settings, the FC-2300 features a rugged all-aluminum alloy housing with an IP67 protection rating, effectively sealing it against dust and moisture ingress. It has been rigorously tested to withstand storage temperatures ranging from -30°C to 70°C and maintains reliable operation in ambient temperatures from -5°C to 55°C. Additionally, its wind-resistant design can handle airflow up to 5m/s, ensuring stable signal transmission even in drafty environments. This robust construction makes it highly suitable for challenging operational environments like cold chain logistics facilities and outdoor warehousing. To further enhance operational safety and equipment longevity, the sensor includes built-in short-circuit protection and reverse power protection. These integrated safeguards contribute to a failure rate that is 60% lower than the industry average, directly translating to reduced maintenance downtime and lower total cost of ownership for manufacturing facilities.

3. High-Speed Response Capabilities and Intelligent TEACH Calibration

In modern automated packaging, speed and precision are critical. The FC-2300 label sensor is engineered to keep pace with high-throughput production requirements, featuring an ultra-fast response time of just 0.1ms. It supports 5kHz high-frequency detection, allowing it to seamlessly adapt to high-speed labeling machines operating at production speeds of up to 15m/s without missing a count or causing positioning errors. Beyond raw speed, the sensor is designed for user-friendly operation. It incorporates a one-touch TEACH intelligent calibration function that completes the learning process in less than 5 seconds. Operators receive immediate, intuitive sensitivity feedback via a clear red/green LED indicator. This intelligent design drastically lowers the operational barrier, allowing line workers to perform rapid changeovers between different label rolls without requiring specialized technical training, thereby maximizing production uptime.

4. Global Certifications, Proven Reliability, and Scalable Delivery

When sourcing industrial components, supply chain stability and product compliance are paramount. Developed by a recognized national high-tech enterprise, the FC-2300 sensor is backed by 10 independent patents, reflecting a strong commitment to continuous innovation. It holds comprehensive global certifications, including CE, RoHS, and ISO9001, ensuring it meets strict international standards for safety, environmental compliance, and quality management. To support large-scale procurement and urgent project timelines, the manufacturer operates three global production and distribution bases located in Changsha, Dongguan, and Taiwan. This strategic infrastructure enables a highly efficient 48-hour delivery capability, significantly mitigating supply chain risks. With a proven track record of serving clients in over 50 countries, the FC-2300 has earned the trust of industry-leading global enterprises, including Coca-Cola and Foxconn, providing buyers with the confidence that they are investing in a field-tested, enterprise-grade labeling solution.

Technical Parameters

The technical parameters below provide comprehensive specifications for the FC-2300 and FC-2400 series label sensors. This data is intended to help engineers and procurement teams verify system compatibility, electrical requirements, and environmental suitability. Key metrics include the 3mm slot width, 10-30VDC operating voltage, 300us reaction time, and specific output configurations (NPN/PNP) to ensure accurate selection for your automated control systems.

Product Uses

The following describes specific application scenarios for the F&C SENSOR FC-2300 capacitive label sensor:

Engineered to solve complex detection challenges in demanding industrial environments, the FC-2300 overcomes the limitations of traditional optical sensors. By addressing specific industry pain points, it provides tailored solutions for procurement and engineering teams seeking reliable label detection and automated process control.

1. Food and Beverage Anti-Counterfeiting Label Inspection

Industry Challenge: In the food and beverage sector, detecting labels on transparent bottles or highly reflective films often causes false triggers for standard optical sensors. Additionally, cold chain environments expose equipment to severe water vapor and condensation, which can damage internal sensor components.

FC-2300 Solution: Designed specifically for metal-containing anti-counterfeiting labels (such as RFID and traceability labels), this system uses precise digital signals for penetration detection. It remains completely unaffected by transparent packaging materials or reflective surface films, ensuring accurate label placement on every single bottle moving along the filling line. It guarantees a false detection rate of less than 0.1%. Furthermore, the sensor is perfectly suitable for cold chain environments ranging from -5°C to 55°C and features an IP67 rating, providing robust resistance against water vapor corrosion.

2. Pharmaceutical Safety Label Verification

Industry Challenge: Pharmaceutical manufacturing requires strict compliance and extremely high processing speeds. Adhered drug powder in the production area frequently blocks optical sensors, leading to missed detections of crucial safety seals and potential compliance risks.

FC-2300 Solution: This system reliably verifies the integrity of pharmaceutical aluminum foil seals and metal anti-counterfeiting stickers. Its advanced detection principle prevents the false triggering commonly caused by airborne or settled drug powder, ensuring continuous operation without frequent cleaning downtime. With an ultra-fast 0.1ms response time, it seamlessly supports high-speed production lines running up to 15 m/s. The FC-2300 complies with strict GMP standards and is CE/RoHS certified, making it a safe and dependable choice for medical device and pharmaceutical packaging lines.

3. 3C Electronic Product Traceability Management

Industry Challenge: The 3C (Computer, Communication, and Consumer electronics) sector involves compact packaging with tiny tracking tags. Integrating sensors into existing PLC networks quickly without halting production is a major challenge for facility managers.

FC-2300 Solution: This sensor is highly effective at detecting small metal serial number labels or RFID tags on smartphone and computer packaging. Its optimized 3mm slot width is specifically designed to be compatible with smaller tags, ensuring precise reading without mechanical interference. Equipped with dual PNP/NPN outputs, it enables direct and seamless linkage to a PLC system, accurately recording product flow for traceability. It also supports standard M12 plugs for quick wiring, significantly reducing installation and setup time to just 7 minutes per unit.

4. Logistics Metal Label Recognition

Industry Challenge: Automated logistics and sorting centers often operate in semi-outdoor or harsh warehouse environments where sensors are exposed to physical impacts, extreme temperatures, and strong drafts.

FC-2300 Solution: The FC-2300 accurately reads metal-coated labels, such as heavy-duty airline labels, directly on the fast-moving sorting line. It provides stable detection even when withstanding ambient wind speeds up to 5m/s. Built with a rugged aluminum alloy housing (IP66 rating), it is highly impact-resistant and suitable for outdoor or unconditioned storage facilities operating at extreme temperatures from -30°C to 70°C. Additionally, it has the capacity to directly drive an audible and visual alarm with a 100mA load current, simplifying the control circuit design for logistics operators.

Note: For transparent non-metallic labels, the FC-4100 capacitive model is recommended; for standard paper labels, the FC-2100 optical model is suitable.

Product Operate Guide

Follow this step-by-step operating guide to correctly install, wire, and calibrate the FC-2300 capacitive tag sensor. Proper setup ensures optimal detection accuracy and minimizes the need for after-sales troubleshooting.

1. Physical Installation and Power Supply Wiring

• Mounting: Position the sensor securely at the designated detection location. Maintain a recommended detection distance of 5-20mm between the sensor head and the passing label to ensure stable signal acquisition.
• Wiring: Connect the device to a stable 12-24VDC power supply. Strictly follow the wiring color code: connect the Brown wire to the positive terminal (+) and the Blue wire to the negative terminal (-).
• Grounding: The metal housing must be properly grounded. This is a critical step to prevent electromagnetic interference from surrounding industrial equipment.
• Verification: Turn on the power. Observe the indicator lights; a steady green light indicates a normal and stable power supply.

2. One-Button Calibration (TEACH Function)

• Activation: Press and hold the calibration (TEACH) button for exactly 3 seconds. Release the button when the red indicator light begins to flash.
• Learning Process: While the red light is flashing, insert the target label into the detection gap. Keep the label steady. The sensor will automatically learn the material characteristics and save the operating parameters.
• Completion: This auto-calibration is completed within 5 seconds. This function allows the sensor to quickly adapt to various challenging materials, including transparent, metallic, or matte labels without complex manual programming.

3. Sensitivity Fine-Tuning and Indicator Monitoring

• Adjustment: Adjust the detection intensity by carefully rotating the built-in potentiometer. Use a suitable tool and avoid applying excessive force to prevent physical damage to the dial.
• Monitoring: Pay attention to the output indicator. A distinct red light illuminates to confirm successful label recognition.
• Validation: It is highly recommended to conduct trial runs using the actual production labels (such as PET film and aluminum foil) during the setup phase. This ensures the triggering remains stable across different materials and thicknesses.

4. Output Mode Selection and Load Configuration

• Signal Logic: The sensor supports both NPN and PNP output signals. Select the required logic via the integrated DIP switch on the sensor body to match your control system.
• Operational State: Choose either Normally Open (NO) or Normally Closed (NC) modes. These configurations ensure full compatibility with standard PLCs or industrial alarm systems.
• Load Capacity: The maximum load current is 100mA @ 24V. This capacity allows the sensor to directly power compatible external signaling devices. Ensure the connected load does not exceed this rating to protect the internal circuitry.

FAQ

Q: Are you a sensor manufacturer?

A: Yes, we are a dedicated sensor manufacturer with over 30 years of industry history. Our extensive experience ensures reliable production capabilities, and our products hold CE certification to meet international safety and quality standards.

Q: Can I get samples for testing?

A: Yes, we gladly provide free testing samples so you can evaluate the sensor's performance for your specific project. Please note that the sample shipping cost is to be borne by the buyer.

Q: What's your delivery time?

A: We maintain a steady inventory of 110 different sensor models, allowing us to process and ship standard orders immediately. In the event of an out-of-stock situation or a large-scale project, our standard delivery time is 5 to 7 working days. If you have an urgent procurement schedule, please let us know, and we will prioritize your production.

Q: What is your payment terms?

A: We offer flexible payment options to accommodate your purchasing procedures. You can securely make payments via T/T, PayPal, or credit card.

Q: How do you arrange shipment?

A: We typically partner with reliable international couriers such as FedEx, UPS, and TNT to ensure prompt and secure delivery. If your project requires specific freight forwarders or alternative shipping methods, we can coordinate accordingly to meet your logistical needs.