FC-2600

Product Advantage

Capacitive Label Sensor, FC-2600, High-Precision Detection:

The FC-2600 capacitive label sensor is engineered to deliver reliable performance, exceptional operational efficiency, and long-term stability for industrial automation. By integrating advanced detection technology with user-friendly features, it provides a highly competitive solution for demanding packaging and labeling requirements, helping procurement teams and engineers optimize line efficiency while controlling costs.

1. One-Touch Calibration and Efficient Operation

To maximize production uptime, the FC-2600 is designed with an intuitive push-button TEACH function. Operators can complete label parameter learning in just 3 seconds without the need for complex manual adjustments or specialized tools. Designed with a 2mm slot width, it easily accommodates various opaque labels. Equipped with a highly visible red LED (640nm) indicator, the sensor delivers an ultra-fast response time of only 50μs. This rapid processing capability ensures accurate detection on high-speed packaging lines running at up to 15m/s, preventing missed labels or positioning errors. By simplifying the setup process, this sensor effectively reduces manual commissioning time by 80%, allowing your facility to maintain peak operational efficiency during frequent product changeovers.

2. Full Metal Protection and Industrial Durability

Reliability in harsh industrial environments is a critical factor for equipment selection. The FC-2600 features a durable aluminum alloy housing with an IP66 protection rating, offering exceptional resistance against shock, dust, and water ingress. This makes it highly suitable for the humid and demanding conditions often found in packaging machinery. Furthermore, the sensor is rigorously tested to perform consistently across a wide operating temperature range from -20°C to +55°C. To safeguard your investment, it includes built-in reverse polarity and short-circuit protection, preventing electrical damage during installation or operation. These protective measures contribute to a failure rate that is 50% lower than the industry average. Backed by a comprehensive 3-year warranty, this sensor provides long-term stability and significantly reduces ongoing maintenance costs.

3. Flexible Output and Compatible Design

To streamline integration and reduce inventory complexity, the FC-2600 is built with universal compatibility in mind. It supports dual NPN and PNP outputs, along with selectable Normally Open (NO) and Normally Closed (NC) configurations. With a reliable load current capacity of 100mA @ 24V, it can directly drive programmable logic controllers (PLCs) or external alarm systems without requiring additional relays. Whether your equipment setup requires a direct cable outlet or a standard M8 connector, this sensor offers versatile connection options to match specific wiring preferences. This highly compatible design allows technicians to complete installation and integration in as little as 5 minutes, ensuring effortless compatibility with leading global labeling equipment and minimizing production downtime.

4. Low-Cost, High-Precision Inspection

Achieving consistent labeling accuracy does not have to come at a premium. The FC-2600 is specifically optimized for the precise detection of opaque labels, delivering an impressive inspection accuracy of ±0.1mm. This high precision minimizes labeling deviations, while the advanced detection algorithm maintains a false detection rate of <0.05%, ensuring consistent product presentation and reducing material waste. Beyond its technical performance, the sensor offers a highly competitive advantage with a price point that is 30% lower than comparable products on the market, significantly improving your return on investment. For large-scale manufacturing and OEM requirements, our stable production capacity of 10,000 units per month guarantees secure and timely delivery. Certified to CE, RoHS, and ISO standards, the FC-2600 meets stringent international quality and safety requirements, making it a dependable choice for global procurement.

Technical Parameters

The technical parameters of the FC-2600 capacitive label sensor are engineered to meet the rigorous demands of industrial automation and high-speed packaging lines. The following specification table provides comprehensive electrical, mechanical, and environmental data to assist engineers and purchasing professionals in accurate product selection and seamless system integration.

Equipped with an IP65 protection degree and reliable circuit safeguards—including reverse power and output short circuit protection—the FC-2600 is built to withstand harsh manufacturing environments. The 50us maximum response time and 2KHZ response frequency guarantee stable performance even in high-speed labeling applications, minimizing downtime and optimizing production efficiency.

Product Uses

The following describes specific application scenarios for the FC-2600 label sensor. Designed to meet the demanding requirements of modern industrial automation, this sensor provides reliable detection across various sectors to enhance operational efficiency and precise quality control:

1. High-speed packaging line label positioning. 

Designed specifically for opaque labels, the 2mm slot width perfectly accommodates labeling machines operating at production speeds up to 15m/s. In fast-paced industries like food, beverage, and daily chemicals, maintaining throughput without sacrificing accuracy is critical. Its ultra-fast 50μs response time ensures precise label placement with a remarkable ±0.1mm accuracy, effectively preventing mislabeling and material waste. Furthermore, the IP66 protection rating provides robust resistance to moisture, liquid splashes, and dust, ensuring stable continuous operation even in rigorous washdown environments typical of food processing facilities.

2. Logistics label inspection. 

This system reliably identifies paper labels or barcode labels on fast-moving sorting lines. In modern e-commerce and warehousing logistics, rapid configuration is essential. The one-click TEACH function allows for parameter learning in just 3 seconds, drastically reducing setup time when switching between different package types. Its versatile NPN/PNP dual outputs directly interface with the PLC system, while the load current of 100mA @ 24V is fully capable of driving an audible and visual alarm for immediate error notification. Additionally, it maintains consistent performance in challenging storage environments ranging from -20°C to 55°C, making it ideal for both cold chain facilities and standard warehouses.

3. Industrial product traceability management. 

This sensor precisely detects serial number labels or traceability codes on electronic product packaging. In the electronics manufacturing sector, accurate tracking is vital for quality assurance. Featuring an impact-resistant metal housing, the device withstands accidental bumps on busy assembly lines. The quick-install M8 connector ensures rapid installation and replacement within 5 minutes, minimizing maintenance downtime. With a false detection rate of less than 0.05%, it guarantees high-fidelity data collection. Being CE/RoHS certified, it fully meets the stringent production line standards required for global export and compliance.

4. Low-cost automation retrofit. 

For factories looking to upgrade legacy systems, this sensor offers an exceptional balance of performance and budget. Compared with similar products on the market, the procurement price is highly competitive, helping to control project budgets. A robust monthly production capacity of 10,000 units ensures a steady supply for large-scale integration projects. Highly compatible with mainstream labeling equipment, the flexible cable direct outlet or connector design simplifies the physical upgrade of old production lines. Furthermore, the comprehensive 3-year warranty substantially reduces long-term maintenance costs and procurement risks.

Note for specific material requirements: For transparent non-metallic labels, the FC-4100 capacitive model is recommended; for standard paper labels, the FC-2100 optical model is suitable to optimize your detection accuracy.

Product Operate Guide

The following is a comprehensive operating guide for the FC-2600 capacitive tag sensor. Designed for engineers and maintenance technicians, this step-by-step manual ensures quick setup, precise calibration, and stable long-term operation on your production line. Proper installation minimizes downtime and guarantees accurate label detection across various materials:

 1. Installation and Power Supply Wiring. 

To achieve optimal detection stability, securely mount the sensor at the designated detection location. The recommended distance between the sensor head and the passing label is 5-20mm. Maintaining this clearance ensures a consistent capacitive field without physical interference. For the power connection, supply a standard 12-24VDC. Connect the brown wire to the positive terminal and the blue wire to the negative terminal. It is strictly required to ensure the metal housing is properly grounded. Grounding protects the internal circuitry from static electricity and industrial electromagnetic interference (EMI), which is crucial for high-precision sensing. Once correctly wired, a steady green light will illuminate, indicating a normal power supply and readiness for operation.

2. One-Button Calibration (TEACH Function). 

The FC-2600 features an intelligent TEACH function that simplifies the initial setup process. To calibrate, press and hold the calibration button for exactly 3 seconds. Once the red indicator light begins to flash, insert a sample label into the detection area. The sensor's built-in microprocessor will automatically learn the dielectric properties of the material and set the optimal threshold. This automated learning process is completed within 5 seconds. This rapid calibration allows for quick adaptation to different packaging materials, including transparent films, metallic foils, or matte paper labels, significantly reducing machine setup time during product changeovers.

3. Sensitivity Adjustment and Indicator Status. 

While the TEACH function handles most standard applications, manual sensitivity adjustment is available for highly specific operational needs. Use the built-in potentiometer to fine-tune the detection intensity. This is particularly useful when dealing with ultra-thin or complex multi-layer labels. During operation, a solid red light indicates successful label recognition. We strongly recommend conducting a dynamic test using actual production labels (such as PET film or aluminum foil) on the running conveyor. This ensures stable triggering under real-world conditions and helps verify that the sensitivity is perfectly balanced to prevent missed labels or false triggers.

4. Output Mode Selection via DIP Switch. 

To ensure seamless integration with various industrial control systems, the FC-2600 offers flexible output configurations. Utilize the integrated DIP switch to select between NPN or PNP output types, as well as Normally Open (NO) or Normally Closed (NC) logic. This universal compatibility allows the sensor to communicate directly with almost any PLC, microcontroller, or external alarm system. With a robust load current capacity of 100mA at 24V, the sensor can directly drive external devices such as relays or warning lights without the need for additional signal amplifiers. This simplifies the overall wiring architecture and enhances the reliability of your automated labeling equipment.

FAQ

Q: Are you a sensor manufacturer?

A: Yes, we are a dedicated sensor manufacturer with over 30 years of industry experience. Our production facilities adhere to strict quality control, and our products hold CE certification to ensure compliance with international safety and performance standards.

Q: Can I get samples for testing?

A: Yes, we provide free testing samples to help you evaluate the sensor's compatibility and performance within your specific application. Please note that the shipping costs for the samples are to be covered by the buyer.

Q: What is your delivery time?

A: We maintain a steady inventory of 110 different sensor models, allowing for immediate dispatch for standard orders. For out-of-stock items or bulk requirements, our standard production lead time is 5 to 7 working days. If you have an urgent project deadline, please inform us, and we will prioritize your production schedule to meet your needs.

Q: What are your payment terms?

A: We offer flexible payment options to accommodate your procurement processes. You can securely settle your orders via T/T (Telegraphic Transfer), PayPal, or credit card.

Q: How do you arrange shipment?

A: We partner with reliable international couriers, including FedEx, UPS, and TNT, to ensure secure and timely delivery. If your company has a preferred freight forwarder or requires alternative shipping methods, we can coordinate accordingly to support your logistical requirements.